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MEKA

concrete batching plant

Dry & Wet, Stationary & Mobile, 30-300 m3/h capacity Pan, Singleshaft, Twinshaft Mixer

           
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MEKA Concrete Batching Plant
  MEKA Concrete Batching Plant MEKA Concrete Batching Plant MEKA Concrete Batching Plant MEKA Concrete Batching Plant MEKA Concrete Batching Plant
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MEKA Concrete Batching Plant MEKA Concrete Batching Plant
MEKA Concrete Batching Plant MEKA Concrete Batching Plant MEKA Concrete Batching Plant MEKA Concrete Batching Plant
 
 
 
 
 
 
 
 
 
 
 
 
 
ADDRESS:
Camlica Mah. Anadolu Bul.
15.Sk. Atlas Is Merkezi
No: 5/9, 06200
Gimat, Ankara - TURKEY
Tel: +90 312 397 91 33
Fax: +90 312 397 10 34
e-mail: sales@meka.biz
 
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1- AGGREGATE BUNKER AND WEIGHING BELT CONVEYOR
  Aggregate Bunker : 1 Unit
    Volume : 45 m3
    Number of Aggregate Parts : 3x15 m3
    Discharge valves : 2 Units/part
    Pneumatic Piston : 6 Unit, MAG
    FRY Air Preparation Unit : 1 Unit  MAG
    Sand Vibrator : 1 Unit 200/3, MVE
 
Aggregate bunker is designed and manufactured as per related DIN norms to operate under heavy working conditions for long time. There exist 2 electro- pneumatically controlled discharge gates, which provide easiness and choice in the discharge together with suitable elevation.
 
  Weighing Belt Conveyor : 1 Unit
    Load cell  : 2000 kg 4 Unit
    Dimensions : 800x10 m., 1 Unit
    Bearings : SNA series with lubrication greaser
    Drums : Driving drum covered with10 mm rubber
    Weighing bunker vibrators : 1 Unit 200/3, MVE
    Motor-Reduction : 7,5 kW, 1500 rpm, i: 12
       
Aggregate weighing belt conveyor, which has weighing capacity of net 3 tons (net 1,8 m3) with 5 kg sensitivity, manufactured to operate without any problem under heavy working conditions with mechanical separator, every kind of safety precautions, air pressure measuring device and etc. as per world conditions. Aggregate is weighed by 4 units of load cells and weighing belt conveyor has all safety switches like; sensor for break off of belt, rope controlled safety switch, emergency stop button and switch that prevents belt slides.
 
 
 
 
2- SKIP HOIST AND BUCKET FEEDING : 1 Unit
  Dry filling capacity : 750 lt
  Max. filling weight : 1100 kg
  Motor : 7,5 kW, 1500 rpm
  Speed of hoist up/down : 0.4 m/s
 
 
3- MAIN CHASSIS SUPERSTRUCTURE

Plant chassis, which provides 4250 mm useful height, is produced from section - profile and sheet iron, according to ISO9001 and all related DIN norms.
Below listed cement weighing and water weighing hoppers are mounted on a separate removable chassis placed on the mixer chassis and equipment with ladder platform and parapets.

 
   
 
  Cement Weighing Hopper : 1 Unit
    Weighing Capacity : 300 kg
    Load Cell : 2 Unit 1000 kg
    Pneumatic Valves : WAM V1-FS200S
        Diameter 200 mm
        Driver : CP 101
    Vibrator : 1 Unit, MVE 60/3
 
  Water Weighing Hopper : 1 Unit
    Weighing Capacity : 250 kg
    Load Cell : 1 Unit 1000 kg
    Pneumatic Valve : WAM V1-FS150T
    Driver : CP 101
 
  Pneumatic Equipment : 1 Set
    Compressor
    1100 lt/min volumetric flow rate
    5,5 kW motor power
    550 lt depot volume
    8 kg/cm2 operating pressure
    Pipe and fittings materials
     
  Water equipment : 1 Set
    Piping installation on the plant 
    1½" pneumatic valve, Valbia
 
 
4- AXIAL MIXER, SINGLE SHAFT
  Origin : Turkey
  Type : MK 750/500
  Mixer Capacity : 0,5 m3
  Feeding capacity : 750 lt
  Fresh Concrete Capacity : 625 lt
  Compacted Concrete Capacity : 500 lt
  Motor-Gear Box Power : 18,5 kW
  Inner Linings : St52.3
  Linings of mixing arms : Hardox 400
  Water distributor  
  Pneumatic discharge door  
  Manuel lubrication system  
     
Singe shaft mixers are easy to operate and long life mixers with very strong spiral shaped mixing arms, compact structure and provide fast mixing, practical loading.
 
 
5- AUTOMATION SYSTEM OF THE PLANT
  BASIC AUTOMATION SYSTEM
 
- Command and control operations are done by PLC. At the maximum capacity high weighing and dosage sensitivity can be achieved by advanced PLC programs and error control algorithms.
- MCC and command panel is manufactured up to heavy operating conditions and has all kinds of electrical protection.
- All kinds of parameter setup, receipt and calibration operations can be done on operator's panel screen; process, production and failure information can be taken.
- Manuel and automatic operation can be done on illuminated mimic diagram. Voltage and current values can be followed by digital indicators on the panel.
 
   
 
 
6- CEMENT SILO  : 1 Unit
  Capacity : 50 ton/Unit
  Plate thickness : 5 - 6 mm
  Filling pipe : 4 inches
     
  Ladder, manhole, platform, and parapets are included.
   
   
 
 
7- EQUIPMENTS OF CEMENT SILO  : 1 Set
  Silo pressure valve : WAM
  Level indicators : WAM ILTC 220 (top and bottom)
  Fluidisation nozzle : 6 Unit/Silo U025 WAM
  FR Filter regulator, ½" 220 Volt selenoid valve, Pneumatic pipe installation
 
 
8- SILO-TOP FILTER  : 1 Unit
  Filter : 24 m2 JetPulse
  Surface area : 24,5 m2
  The number of filter cartridges : 7 units
     
  Filter has diameter of Ĝ800 mm, body made from 1 mm AISI304 material, cleaning system Jet Pulse, electronically control.
   
   
 
 
9- CEMENT SCREW CONVEYOR  : 1 Unit         
  Dimension : ĝ193  x 7500  mm
  Motor power : 7,5 kW
  Capacity : 40 ton/hour
  Mechanical valve : WAM V2FS250S
   
   
   
 
 
10- INSULATED CONTROL CABINET : 1 Unit
  Dimension: 2,4x4x2,5 m.
  Air conditioner is not included.
 
Outer wall of the cabin is made from 0,5 mm painted galvanized material and inner wall is made from 12 mm laminated chipboard. Isolated side walls are made from 50 mm polyester hard blister and ceiling is made from 80 mm glass wool. Windows are PVC and ISICAM (heat isolated double glass). Electrical installation is imbedded. Fittings, socket and switches are exist in the cabin.
   
 
 
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