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 ADDRESS:
Camlica Mah.
Anadolu Bul.
15.Sk.
Atlas Is Merkezi
No: 5/9, 06200
Gimat, Ankara
- TURKEY
Tel: +90 312 397 91 33
Fax: +90 312 397 10 34
e-mail: sales@meka.biz
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MB-30M |
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| 1- AGGREGATE BUNKER |
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Aggregate Bunker |
: 1 Unit |
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Volume |
: 28 m3 |
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The number of compartments |
: 4 x 7 m3 |
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Discharge chute |
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1 unit / compartment |
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Pneumatic Piston |
: 1 Unit, PEMAKS 63x250 |
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FRY Air Preparation Unit |
: 1 Unit, REXROTH |
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Sand Vibrator |
: 1 Unit, MVE300/3, MVE |
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Piston valve |
: ¼-5/2 Rexroth |
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Weighing Belt Conveyor |
: 1 Unit |
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Load cell |
: 4 x5000 kg |
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Dimensions |
: 650x12500 mm, 1 Unit |
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Bearings |
: SNA series with lubrication greaser |
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Drums |
: Driving drum covered with10 mm rubber |
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Weighing bunker vibrators |
: 1 Unit 300/3, MVE |
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Motor-Reduction |
: 22 kW,1500 rpm, i:12 |
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Safety Switch |
: DGK 160 |
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Weighing bunker and belt conveyor is designed to work under all kinds of loads without any problem. |
| 2- MAIN CHASSIS SUPERSTRUCTURE |
Plant chassis with 4 wheels (single axle), which provides 4250 mm useful height and has 4 units of wheels, is produced from section - profile and sheet iron, according to ISO9001 and all related DIN norms. |
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Cement Weighing Hopper |
: 1 Unit (300 kg) |
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Load Cell |
: 2 x 1000 kg, ESIT |
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Clip |
: 2 units WAM V1FS200S |
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Clip drive |
: 2 units WAM CP101 |
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Clip driving valve |
: ¼-5/2 Rexroth |
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Vibrator |
: 1 unit MVE 60/3 |
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Water Weighing Hopper |
: 1 Unit (120 kg) |
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Load Cell |
: 1 Unit 1000 kg |
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Clip |
: V1FS 150T 1 Unit |
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Clip drive |
: CP 101 1 Unit |
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Clip driving valve |
: ¼-5/2 Rexroth 1 Unit |
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Additive Weighing Hopper |
: 1 unit (20 kg) |
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Load Cell |
: 1 unit 100 kg |
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Clip |
: 1" Walbia |
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Clip valve |
: ¼-5/2 Rexroth |
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Pneumatic Equipment |
: 1 Set |
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Compressor: TAMSAN |
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1100 lt/min volumetric flow rate |
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5,5 kW/7.5 HP motor power |
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550 lt depot volume |
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7 Bar operating pressure |
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Pipe and fittings materials |
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Water equipment |
: 1 Set |
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Water equipments on the plant |
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2” universal valve |
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1” universal valve |
| 3- AXIAL MIXER, SINGLE SHAFT |
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Origin |
: MEKA, Turkey |
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Type |
: MK 750/500 |
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Feeding capacity |
: 750 lt |
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Fresh Concrete Capacity |
: 625 lt |
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Compacted Concrete Capacity |
: 500 lt |
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Motor-Gear Box Power |
: 18,5 kW |
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Mixer Body&Side Body Inner Linings |
: ST52-3 – 10 mm |
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Linings of mixing arms |
: Ni-hard – 20 mm |
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Pneumatic discharge door |
: 2 units Pemaks PNCY 125X250 |
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Water distributor |
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Pneumatic discharge door |
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Manual central lubrication system |
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Singe shaft mixers are easy to operate and long life mixers with very strong spiral shaped mixing arms, compact structure and provide fast mixing, practical loading. |
| 4- AUTOMATION SYSTEM OF THE PLANT |
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BASIC AUTOMATION SYSTEM |
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- Command and control operations are done by SIEMENS PLC. At the maximum capacity, high weighing and dosage sensitivity can be achieved by advanced PLC programs and error control algorithms.
- Visualization and Control based on C7-635 system with integrated CPU S7-314C-2DP PLC, SIMATIC HMI Panels.
- SIEMENS Electrical Installation devices and sensors. Remote stations with distributed I/O stations.
- Real time simulation for operator training fast and safely without any lost material.
- Increasing the production capacity and quality and more quality by using SIEMENS technology and professional algorithms.
- All kinds of parameter setup, receipt and calibration operations can be done on operator’s panel screen; process, production and failure information can be taken.
-Manuel and automatic operation can be done on illuminated mimic diagram. Voltage and current values can be followed by digital indicators on the panel.
- MCC and command panel is manufactured up to heavy duty operating conditions and has all kinds of electrical protection.
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COMPUTERIZED COMMAND AND CONTROL (SCADA) SYSTEM |
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- All command and control operations, all kind of reporting, failure indications and etc are done by PC Monitor and animation support with NOTEBOOK (LAPTOP), printer, UPS and SCADA software.
- Desired amount of receipt can be prepared, customer and truck information can be entered and production information of at least past-one year can be shown.
-All command and control operations, all kind of reporting, failure indications and etc are done by PC and animation support with SIMATIC WinCC Flexible RT software.
-Remote maintenance and servicing via Internet/intranet.
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| 5- CEMENT SILO |
: 1 Unit |
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Capacity |
:
20 tons |
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Plate thickness |
: 4 - 5 mm |
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Silo pressure valve |
: WAM VCP 2731 |
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Level indicators |
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WAM ILTC220 (top and bottom) |
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Fluidisation nozzle |
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U025 - 22 Units/Silo, WAM |
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Filling pipe |
: 4 inches |
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Silo clip |
: VLR O300 - 2 Units WAM |
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Vibrator |
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MVE60/3 – 2 Units WAM |
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FR Filter regulator |
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½” 220 volt, solenoid valve |
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Pneumatic pipe installation |
| 6- CEMENT SCREW CONVEYOR |
: 2 Units |
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Dimension |
: ø193 x 10000 mm |
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Motor power |
: 11 kW |
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Capacity |
: 40 ton/hour |
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Mark |
: WAM |
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