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 ADDRESS:
Camlica Mah.
Anadolu Bul.
15.Sk.
Atlas Is Merkezi
No: 5/9, 06200
Gimat, Ankara
- TURKEY
Tel: +90 312 397 91 33
Fax: +90 312 397 10 34
e-mail: sales@meka.biz
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MB-120W |
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| 1- AGGREGATE BUNKER AND WEIGHING BELT CONVEYOR |
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Aggregate Bunker |
: 1 Unit |
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Volume |
: 120 m3 |
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Number of Aggregate Parts |
: 4x30 m3 |
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Discharge valves |
: 4 Units/part |
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Pneumatic Piston |
: 16 Unit, MAG |
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FRY Air Preparation Unit |
: 2 Unit MAG |
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Sand Vibrator |
: 2 Unit 200/3, MVE |
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Aggregate bunker is designed and manufactured as per related DIN norms to operate under heavy working conditions for long time. There exist 4 electro-pneumatically controlled discharge gates, which provide easiness and choice in the discharge together with suitable elevation. |
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Weighing Belt Conveyor |
: 1 Unit |
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Load cell |
: 5000 kg 4 Unit |
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Dimensions |
: 1000x15,6 m., 1 Unit |
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Bearings |
: SNA series with lubrication greaser |
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Drums |
: Driving drum covered with10 mm rubber |
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Weighing bunker vibrators |
: 1 Unit 300/3, MVE |
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Motor-Reduction |
: 15 kW, 1500 rpm, i: 12 |
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Slider |
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With weighed and “V” shape |
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Belt off switch |
: 4 units |
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Safety switch for belt |
: 2 units |
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Sensor for break off of belt |
: 1 units |
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Emergency Stop button |
: 1 units |
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| Aggregate weighing belt conveyor, which has weighing capacity of net 6,4 tons (net 4 m3) with ± 5 kg sensitivity, manufactured to operate without any problem under heavy working conditions with mechanical separator, every kind of safety precautions, air pressure measuring device and etc. as per world conditions . Aggregate is weighed by 4 units of load cells and weighing belt conveyor has all safety switches like; sensor for break off of belt, rope controlled safety switch, emergency stop button and switch that prevents belt slides. |
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| 2- MIXER FEEDING BELT CONVEYOR |
: 1 Unit |
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Dimensions |
: 1 unit, 1000x31,5 m. |
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Bearings |
: SNA series with lubrication greaser |
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Drums |
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Driving drum covered with 10 mm rubber |
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Motor-reduction |
: 37 kW, 1500 rpm, i =12 |
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Belt off switch |
: 4 units |
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Safety switch for belt |
: 2 units |
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Sensor for break off of belt |
: 1 unit |
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Covered with galvanized plates and one side having traveling platform. |
| 3- MAIN CHASSIS SUPERSTRUCTURE |
Plant chassis, which provides 4250 mm useful height, is produced from section - profile and sheet iron, according to ISO9001 and all related DIN norms.
Below listed cement weighing and water weighing hoppers are mounted on a separate removable chassis placed on the mixer chassis and equipment with ladder platform and parapets. |
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Aggregate collecting bunker |
: 1 Unit |
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Capacity |
: 4 m³ |
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Valve |
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Sliding valve with pneumatic operated |
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Vibrator |
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MVE200/3 |
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Cement Weighing Hopper |
: 1 Unit |
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Weighing Capacity |
: 1750 kg |
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Load Cell |
: 3 x 1000 kg |
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Pneumatic Valve |
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WAM V1-FS300S |
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Diameter 300 mm |
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Driver: CP 101 |
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Vibrator |
: 1 unit, MVE60/3 |
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Water Weighing Hopper |
: 1 Unit |
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Weighing Capacity |
: 1000 kg |
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Load Cell |
: 2 x 1000 kg |
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Pneumatic Valve |
: WAM V1-FS250T |
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Diameter 250 mm |
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Driver : CP 101 |
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Additive System |
: 1 Unit |
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Capacity |
: 20 kg |
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Load Cell |
: 100 kg |
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Pneumatic Valve |
: 1”, Valbia |
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0,37 kW pump and hose, water washing equipment with ½” 220 Volt Solenoid valve is included. |
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Pneumatic Equipment |
: 1 Set |
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Compressor |
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2400 lt/min volumetric flow rate |
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18,5 kW motor power |
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1000 lt depot volume |
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8 kg/cm2 operating pressure |
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Pipe and fittings materials |
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Water equipment |
: 1 Set |
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Piping installation on the plant |
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3 ” pneumatic valve, Valbia, for quick filling |
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1” pneumatic valve, Valbia, for slow filling |
4- TWINSHAFT MIXER  [Back to top] |
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Origin |
: Turkey |
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Loading Capacity |
: 4000 lt. |
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Fresh Concrete Capacity |
: 3500 lt |
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Compacted Concrete Capacity |
: 3000 lt |
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Motor-Gear Box Power |
: 2 x 45 kW |
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Linings |
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HB500 - 20 mm |
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Water distributor |
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Manuel emergency pump for emergency discharge |
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Hydraulic discharge cover |
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Automatic
central
lubrication system |
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Safety switch of the maintenance door |
| 5- AUTOMATION SYSTEM OF THE PLANT |
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BASIC AUTOMATION SYSTEM |
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- Command and control operations are done by PLC. At the maximum capacity high weighing and dosage sensitivity can be achieved by advanced PLC programs and error control algorithms.
- MCC and command panel is manufactured up to heavy operating conditions and has all kinds of electrical protection.
- All kinds of parameter setup, receipt and calibration operations can be done on operator's panel screen; process, production and failure information can be taken.
- Manuel and automatic operation can be done on illuminated mimic diagram. Voltage and current values can be followed by digital indicators on the panel. |
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COMPUTERIZED COMMAND AND CONTROL (SCADA) SYSTEM |
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- All command and control operations, all kind of reporting, failure indications and etc are done by PC Monitor and animation support with PC, printer, UPS and SCADA software.
- Desired amount of receipt can be prepared, customer and truck information can be entered and production information of at least past-one year can be shown.
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| 6- CEMENT SILO |
: 2 Unit |
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Capacity |
: 100 ton/Unit |
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Plate thickness |
: 4 - 6 mm |
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Filling pipe |
: 4 inches |
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Ladder, manhole, platform, and parapets are included. |
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| 7- EQUIPMENTS OF CEMENT SILO |
: 2 Set |
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Silo pressure valve |
: WAM |
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Level indicators |
: WAM ILTC 220 (top and bottom) |
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Fluidisation nozzle |
: 6 Unit/Silo U025 WAM |
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Mechanical valve |
: WAM-V2FS300S |
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FR Filter regulator, ½” 220 volt, solenoid valve , Pneumatic pipe installation
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| 8- SILO-TOP FILTER |
: 2 Unit |
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Filter |
: 24 m2 JetPulse |
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Surface area |
: 24,5 m2 |
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The number of filter cartridges |
: 7 units |
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Air filtration flow of 2200-2500 Nm3/hr.
Filter has diameter of
Ф 800 mm, body made from 1 mm AISI304 material, cleaning system Jet Pulse, electronically control. |
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| 9- CEMENT SCREW CONVEYOR |
: 2 Unit |
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Dimension |
: ø273 x 11500 mm |
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Motor power |
: 15 kW |
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Capacity |
: 90 ton/hour |
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Mark |
: WAM |
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Universal input |
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| 10- INSULATED CONTROL CABINET : 1 Unit |
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Dimension: 2,4x4x2,5 m. |
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Air conditioner is not included. |
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Outer wall of the cabin is made from 0,5 mm painted galvanized material and inner wall is made from 12 mm laminated chipboard. Isolated side walls are made from 50 mm polyester hard blister and ceiling is made from 80 mm glass wool. Windows are PVC and ISICAM (heat isolated double glass). Electrical installation is imbedded. Fittings, socket and switches are exist in the cabin. |
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