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MEKA

concrete batching plant

Dry & Wet, Stationary & Mobile, 30-300 m3/h capacity Pan, Singleshaft, Twinshaft Mixer

           
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MEKA Concrete Batching Plant
  MEKA Concrete Batching Plant MEKA Concrete Batching Plant MEKA Concrete Batching Plant MEKA Concrete Batching Plant MEKA Concrete Batching Plant
      MEKA Concrete Batching Plant MEKA Concrete Batching Plant
 
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MEKA Concrete Batching Plant MEKA Concrete Batching Plant
MEKA Concrete Batching Plant MEKA Concrete Batching Plant MEKA Concrete Batching Plant MEKA Concrete Batching Plant
 
 
 
 
 
 
 
 
 
 
 
 
 
ADDRESS:
Camlica Mah. Anadolu Bul.
15.Sk. Atlas Is Merkezi
No: 5/9, 06200
Gimat, Ankara - TURKEY
Tel: +90 312 397 91 33
Fax: +90 312 397 10 34
e-mail: sales@meka.biz
 
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1- AGGREGATE BUNKER
  Aggregate Bunker : 1 Unit
    Volume : 60 m3
    The number of compartments : 4 x 15 m3
    Discharge chute : 1 units / compartment
    Pneumatic Piston : 1 Unit, PEMAKS 63x250
    FRY Air Preparation Unit : 1 Unit, REXROTH
    Sand Vibrator : 1 Unit, MVE300/3, MVE
    Piston valve : ¼-5/2 Rexroth
 
  Weighing Belt Conveyor : 1 Unit
    Load cell  : 4 x5000 kg
    Dimensions : 800x15630 mm, 1 Unit
    Bearings : SNA series with lubrication greaser
    Drums : Driving drum covered with10 mm rubber
    Weighing bunker vibrators : 1 Unit 300/3, MVE
    Motor-Reduction : 22 kW,1500 rpm, i:12
    Safety Switch : DGK 160
       
    Weighing bunker and belt conveyor is designed to work under all kinds of loads without any problem.
 
 
2- MAIN CHASSIS SUPERSTRUCTURE

Plant chassis with 8 wheels (double axle), which provides 4250 mm useful height and has 8 units of wheels, is produced from section - profile and sheet iron, according to ISO9001 and all related DIN norms.

 
  Cement Weighing Hopper : 1 Unit (1000 kg)
    Load Cell : 3 units SBS500kg C3
    Clip : 2 units WAM V1FS250S
    Clip drive : 2 units WAM  CP101
    Clip driving valve : ¼-5/2 Rexroth
    Vibrator : 1 unit MVE 60/3
 
  Water Weighing Hopper : 1 Unit (700 kg)
    Load Cell : 2 Units 500 kg
    Clip : V1FS 250T 1 Unit
    Clip drive : CP 101 1 Unit
    Clip driving valve : ¼-5/2 Rexroth 1 Unit
 
  Additive Weighing Hopper : 1 unit (15 kg)
    Load Cell : 1 unit 100 kg
    Clip : 1" Walbia
    Clip valve : ¼-5/2 Rexroth
 
  Pneumatic Equipment : 1 Set
    Compressor: TAMSAN
    1880 lt/min volumetric flow rate
    11 kW/7.5 HP  motor power
    550 lt depot volume
    7 Bar operating pressure
    Pipe and fittings materials
       
  Water equipment : 1 Set
    Water equipments on the plant
    2” universal valve
    1” universal valve
 
 
3- AXIAL MIXER, SINGLE SHAFT
  Origin : MEKA, Turkey
  Type : MK 3000/2000
  Feeding capacity : 3000 lt
  Fresh Concrete Capacity : 2500 lt
  Compacted Concrete Capacity : 2000 lt
  Motor-Gear Box Power : 2x37 kW
  Side Body Inner Linings : Hardox –  15 mm
  Main Body Inner Linings : Ni-hard –  20 mm
  Mixing and Scraping Arms Linings : Ni-hard –  30 mm
  Pneumatic discharge door : 2 units Pemaks PNCY 125X250
  Automatic central lubrication system : BEKA-MAX
  Water distributor
  Pneumatic discharge door
 
 
4- AUTOMATION SYSTEM OF THE PLANT
  BASIC AUTOMATION SYSTEM
 
- Command and control operations are done by SIEMENS PLC. At the maximum capacity, high weighing and dosage sensitivity can be achieved by advanced PLC programs and error control algorithms.
- Visualization and Control based on C7-635 system with integrated CPU S7-314C-2DP PLC, SIMATIC HMI Panels.
- SIEMENS Electrical Installation devices and sensors. Remote stations with distributed I/O stations.
- Real time simulation for operator training fast and safely without any lost material.
- Increasing the production capacity and quality and more quality by using SIEMENS technology and professional algorithms.
- All kinds of parameter setup, receipt and calibration operations can be done on operator’s panel screen; process, production and failure information can be taken.
-Manuel and automatic operation can be done on illuminated mimic diagram. Voltage and current values can be followed by digital indicators on the panel.
- MCC and command panel is manufactured up to heavy duty operating conditions and has all kinds of electrical protection.
   
  COMPUTERIZED COMMAND AND CONTROL (SCADA) SYSTEM
 

- All command and control operations, all kind of reporting, failure indications and etc are done by PC Monitor and animation support with NOTEBOOK (LAPTOP), printer, UPS and SCADA software.
- Desired amount of receipt can be prepared, customer and truck information can be entered and production information of at least past-one year can be shown.
-All command and control operations, all kind of reporting, failure indications and etc are done by PC and animation support with SIMATIC WinCC Flexible RT software.
-Remote maintenance and servicing via Internet/intranet.

 
 
5- WATER TANK WITH PUMP  : 1 Unit (3 m3)
  0,75 kw 15 m3/h water pump  
     
6- ADDITIVE TANK WITH PUMP : 1 Unit (1 m3)
  0,75 kw 1400 lt/h Screw Pump  
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