| |
|
|
| |
 ADDRESS:
Camlica Mah.
Anadolu Bul.
15.Sk.
Atlas Is Merkezi
No: 5/9, 06200
Gimat, Ankara
- TURKEY
Tel: +90 312 397 91 33
Fax: +90 312 397 10 34
e-mail: sales@meka.biz
|
|
| |
| @ MAIL LIST |
| To be up on all the events and news about MEKA, you can use our e-mail subscription list |
| |
|
| |
|
|
| |
|
|
| |
|
|
| |
|
 |
MB-100GM |
|
|
|
| |
| |
| 1- AGGREGATE BUNKER AND WEIGHING BELT CONVEYOR |
| |
Aggregate Bunker |
: 1 Unit (moisture probe included) |
| |
|
Volume |
: 60 m3 |
| |
|
Number of Aggregate Parts |
: 4x15 m3 |
| |
|
Discharge valves |
: 4 Units/part |
| |
|
Pneumatic Piston |
: 16 Units, REXROTH |
| |
|
FRY Air Preparation Unit |
: 2 Units, REXROTH |
| |
|
Sand Vibrator |
: 4 units, MVE400/3, WAM |
| |
Aggregate bunker is designed and manufactured as per related DIN norms to operate under heavy working conditions for long time. There exist 4 electro-pneumatically controlled discharge gates, which provide easiness and choice in the discharge together with suitable elevation. |
| |
| |
Weighing Belt Conveyor |
: 1 Unit |
| |
|
Load cell |
: 5000 kg 4 Units, ESIT |
| |
|
Dimensions |
: 1000x14480 mm., 1 Unit |
| |
|
Rubber Belt |
: DERBY |
| |
|
Bearings |
: SNA series with lubrication greaser |
| |
|
Drums |
: Driving drum covered with10 mm rubber |
| |
|
Weighing bunker vibrators |
: 1 Unit 300/3, MVE |
| |
|
Motor-Reduction |
: 15 kW, 1500 rpm, i: 12, GAMAK-DISSAN |
| |
|
Slider |
:
With weighed and “V” shape |
| |
|
Belt off switch |
: 4 units |
| |
|
Safety switch for belt |
: 2 units, COMEPI |
| |
|
Sensor for break off of belt |
: 1 unit, SIEMENS / TELEMECANIQUE |
| |
|
Emergency Stop button |
: 1 unit |
| |
|
|
|
| Aggregate weighing belt conveyor, which has weighing capacity of net 9 tons with ± 2,5% sensitivity, manufactured to operate without any problem under heavy working conditions with mechanical separator, every kind of safety precautions, air pressure measuring device and etc. as per world conditions . Aggregate is weighed by 4 units of load cells and weighing belt conveyor has all safety switches like; sensor for break off of belt, rope controlled safety switch, emergency stop button and switch that prevents belt slides. |
| |
|
|
 |
| 3- MAIN CHASSIS SUPERSTRUCTURE |
Plant chassis, which provides 4250 mm useful height, is produced from section - profile and sheet iron, according to ISO9001 and all related DIN norms.
Below listed cement weighing and water weighing hoppers are mounted on a separate removable chassis placed on the mixer chassis and equipment with ladder platform and parapets. |
| |
| |
Control Room Is Mounted With Main Chassis |
: 1 Unit |
| |
|
Dimensions |
: 2,4 x 3 x 2,5 m. |
| |
|
Air conditioner is not included |
| |
|
Outer wall of the cabin is made from 0,5 mm painted galvanized material and inner wall is made from 12 mm laminated chipboard. Electrical installation is imbedded. Fittings, socket and switches are exist in the cabin |
| |
| |
Cement Weighing Hopper |
: 1 Unit |
| |
|
Weighing Capacity |
: 1000 kg |
| |
|
Load Cell |
: 3 x 1000 kg, ESIT |
| |
|
Pneumatic Valve |
:
WAM V1-FS300S |
| |
|
|
Diameter 300 mm |
| |
|
|
Driver: CP 101 |
| |
|
Vibrator |
: 1 unit, MVE60/3 |
| |
| |
Water and additives are weighed by flow meters without bunkers. |
| |
|
|
| |
Pneumatic Equipment |
: 1 Set |
| |
|
Compressor, TAMSAN |
|
| |
|
1500 lt/min volumetric flow rate |
| |
|
7,5 kW motor power |
| |
|
550 lt depot volume |
| |
|
7,5 kg/cm2 operating pressure |
| |
|
Pipe and fittings materials |
| |
|
|
| |
Water Equipment |
: 1 Set |
| |
|
Piping installation on the plant |
| |
|
2” pneumatic valve, Valbia, for quick filling |
| |
|
1” pneumatic valve, Valbia, for slow filling |
| 4- HORIZONTAL MIXER, TWINSHAFT |
| |
Origin |
: CM, Italy |
| |
Type |
: 3000/2000 |
| |
Feeding capacity |
: 3000 lt |
| |
Fresh Concrete Capacity |
: 2500 lt |
| |
Compacted Concrete Capacity |
: 2000 lt |
| |
Motor-Gear Box Power |
: 2 x 37 kW |
| |
Side Body Inner Linings |
: Hardox – 15 mm |
| |
Main Body Inner Linings |
: Hardox 500 / Ni Hard – 12 mm |
| |
The Mixing and Scraping Arms Linings |
: Hardox 500 / Ni Hard – 25 mm |
| |
Automatic lubrication system |
: BEKA-MAX |
| |
Water distributor |
|
| |
Pneumatic discharge door |
|
| |
Safety switch of the maintenance door |
|
| |
By the sensor on the distribution block, it is checked whether the lubricant reaches the lubrication point , if the lubricant does not reach the lubrication point then the warning message is displayed on the computer screen. |
| 5- AUTOMATION SYSTEM OF THE PLANT |
| |
BASIC AUTOMATION SYSTEM |
| |
- Command and control operations are done by PLC. At the maximum capacity high weighing and dosage sensitivity can be achieved by advanced PLC programs and error control algorithms.
- Visualization and Control based on C7-635 system with integrated CPU S7-314C-2DP PLC, SIMATIC HMI Panels.
- SIEMENS Electrical Installation devices and sensors. Remote stations with distributed I/O stations.
- Real time simulation for operator training fast and safely without any lost material.
- Increasing the production capacity and quality and more quality by using SIEMENS technology and professional algorithms.
- All kinds of parameter setup, receipt and calibration operations can be done on operator’s panel screen; process, production and failure information can be taken.
- Manuel and automatic operation can be done on illuminated mimic diagram. Voltage and current values can be followed by digital indicators on the panel.
- MCC and command panel is manufactured up to heavy operating conditions and has all kinds of electrical protection.
- All kinds of parameter setup, receipt and calibration operations can be done on operator’s panel screen; process, production and failure information can be taken.
- Manuel and automatic operation can be done on illuminated mimic diagram. Voltage and current values can be followed by digital indicators on the panel.
|
| |
|
| |
COMPUTERIZED COMMAND AND CONTROL (SCADA) SYSTEM |
| |
- All command and control operations, all kind of reporting, failure indications and etc are done by PC Monitor and animation support with PC, printer, UPS and SCADA software.
- Desired amount of receipt can be prepared, customer and truck information can be entered and production information of at least past-one year can be shown.
- All command and control operations, all kind of reporting, failure indications and etc are done by PC and animation support with SIMATIC WinCC Flexible RT software.
- Remote maintenance and servicing via Internet/intranet.
|
|
|
|
|
home | 
site map | 
